Custom Extrusion
Aluminum & Plastic Extrusion Expertise
We provide two core services under our extrusion offering: aluminum extrusion and plastic extrusion. Each is optimized for different performance, strength, and cost goals.
In-house CNC machining for aluminum and hardened steel dies. Standard die turnaround in 7–10 days.
Post-extrusion services include cutting to length, drilling, slotting,
deburring, and applying finishes.
Metal
Aluminum
Lightweight and strong, ideal for precision parts requiring thermal conductivity and easy machining.
Aluminium 2017-T4
Aluminium 7075-T6
Aluminum 6061-T6
Versatile and machinable, balancing strength and cost for a wide range of precision uses.
Brass
Corrosion-resistant and easy to machine, great for intricate connectors and decorative precision parts.
Steel
Durable and tough, ideal for high-strength precision mechanical components.
Stainless Steel
Excellent corrosion resistance, suitable for durable and aesthetically demanding precision parts.
Alloy Steel
Offers a balance of strength and toughness, ideal for heavy-duty precision structures.
Tool Steel
High hardness and wear resistance, perfect for tooling, molds, and high-precision cutting components.
Titanium
Strong yet lightweight with exceptional corrosion resistance, used in high-end precision parts in aerospace and medical fields.
Plastic
ABS
Easy to machine with good strength and rigidity, suitable for housings and structural precision parts.
Garolite G-10
HDPE
Chemically resistant and lightweight, used in fluid-handling precision components.
PC
Strong and impact-resistant, great for load-bearing or optical precision components.
PEEK
High-performance engineering plastic with heat and chemical resistance, ideal for aerospace and medical precision applications.
POM/Delrin Acetal
PPS
PVC
Easy to fabricate and cost-effective, suitable for structural precision components.
ULTEM
High strength and thermal resistance, used in demanding aerospace and electronic precision components.
Extrusion Capabilities Overview
| Description | |
| Max Profile Size | Aluminum Extrusion: 400 mm width Plastic Extrusion: 300 mm width |
| Wall Thickness | Aluminum Extrusion: Min 0.8 mm (standard), 1.5 mm (complex) Plastic Extrusion: Min 0.5 mm |
| Tolerance | Aluminum Extrusion: ±0.1 mm Plastic Extrusion: +0.2 mm |
| Surface Finishes | Aluminum Extrusion: Anodized, painted, brushed, powder coat Plastic Extrusion: Glossy, matte, textured |
Standard Lead Time
3-7 business days (for most projects)
Expedited Lead Time
As fast as 1 day (for simple parts)
Acceptable Quantity
Prototyping: 1-100 pcs
Low Volume: 101-10,000 pcs
High Volume: over 10,001 pcs
Surface Finish Options
Protecting and Optimizing
Your Precision Parts
Newly formed cnc parts require specific post-processing to boost durability, improve surface aesthetics, and allow for color variation. We offer 13 unique surface treatments designed for optimal part outcomes.
As Machined
Leaves parts with their natural, economic finish directly from machining.
Brushed Finishing
Creates a uniform, textured matte appearance for enhanced aesthetics.
Sand Blasting
Produces a clean, diffuse matte surface, ideal for improved paint adhesion.
Anodizing Type II
Forms a decorative, corrosion-resistant, and dyeable oxide layer on aluminum.
Anodizing Type III
Builds a harder, thicker, and more wear-resistant protective coating than Type II.
Heat Treatment
Alters metal properties like hardness and strength through controlled heating and cooling.
Polishing
Achieves a smooth, highly reflective surface, eliminating imperfections for visual appeal.
Electro Plating
Deposits a thin metal layer to boost corrosion resistance, conductivity, or visual appeal.
Painting
Applies a colored, protective coating, customizable in various textures and finishes.
Passivation
Enhances stainless steel’s corrosion resistance by forming a stable, protective oxide film.
Electrophoresis
Ensures even and highly adherent paint coverage, especially on complex geometries.
Alodine Finish
Provides corrosion protection and electrical conductivity, often as a paint primer for aluminum.
Teflon Coating
Offers excellent non-stick, low-friction, and high-temperature resistance properties.
Gold Plating
Delivers superior conductivity and oxidation resistance, commonly for electronic applications.
SPI Surface
Defines precise mold textures, from mirror-like to coarse, for injection molded parts.
Vibrant & Durable Aluminum Anodizing
Permanent color and durable protection for aluminum that enhances beauty and is built to last.
Why We’re Your Top
Choice for Custom Parts
Experienced Professionals
Our custom parts specialists, leveraging over a decade of expertise, are adept at the accurate processing of complex forms and specialty materials. They can support your initial design refinement, avert potential design unreasonableness, and secure the timely delivery of qualified parts.
One-stop Manufacturing
MILO’s expert CNC milling and CNC turning service are the preferred choice of numerous clients. We also deliver a complete suite of manufacturing solutions, tackling both your initial designs and high-volume needs.
Over 95% On-time Delivery Rate
100+ advanced processing equipment and the unique manufacturing skills of our technical experts enable us to continuously speed up delivery while ensuring certified quality, ensuring that customer projects are completed on time.
99% Quality Pass Rate
Frequently Asked Questions About Custom Extrusion
What file types do you accept?
We accept STEP, IGES, DWG, DXF, and STL files.
Can you help design my extrusion profile?
Yes, we offer design-for-extrusion (DFE) consulting and optimization at no extra cost.
What are your minimum order quantities?
We offer no MOQ on most extrusion projects, though tooling cost applies.
Do you offer co-extrusion?
Yes, for select plastic materials and compatible geometries.